JOB DIMENSIONS
– General purpose: Process/Production Engineer that is technical lead for process safety and the primary source for the development and implementation of a process safety program at the North American Arkema-ArrMaz facilities. Implement and execute Process/Production and Process Safety driven improvements and projects.
– Typical work schedule is Monday through Friday. Nights, weekends, and additional hours as required. This position requires manufacturing site presence to improve processes, production, and process safety culture.
ACTIVITIES
– Support plant compliance with safety and environmental related regulatory requirements including OSHA, PSM, RMP, as well as other company policies and programs.
– Responsible for development of effective PSM culture focusing on 14 elements of process safety.
– Actively participate in manufacturing process initiatives, providing process engineering & process safety expertise in the development of solutions and programs.
– Support the development and implementation of a Process Safety Management (PSM) program at the North American Arkema-ArrMaz facilities.
– Evaluate equipment and processes utilizing risk assessment tools/techniques to set priority for future PHA’s and PSM related efforts.
– Ensure Process Safety Information accurately created, revised, and managed.
– Develop and manage a system to maintain safety critical systems lists and testing frequencies.
– Work with project leads and corporate SME’s (subject matter experts) to ensure functional safety calculations are completed (SIL calculation) as needed.
– Facilitate Process Hazard Analyses (PHA’s).
– Identify, implement, and manage technical solutions to resolve PHA and process safety related action items.
– Develop, design, and implement projects to improve plant, processes, safety and reliability.
– Support and improve the Management of Change (MOC) process.
– Collaborate with maintenance and mechanical integrity team to ensure their programs are compliant with PSM requirements.
– Collaborate with Operations, engineering, and maintenance resources to ensure pre-start up safety reviews (PSSR’s) are completed and findings are addressed.
– Collaborate with operations to ensure standard operating procedures are compliant with PSM.
– Lead and educate team members on the importance of Process Safety.
– Train operations personnel and other staff in technical issues as it relates to process safety.
– Prompt reporting of near misses and other incidents in the EHS management system.
– Utilize computerized maintenance management system to input and track work orders.
– Be a leader in driving to a zero-injury and zero process safety event work culture.
– Some domestic travel required.
QUALIFICATIONS/EXPERIENCE REQUIRED
– Bachelor’s degree in Engineering from an accredited University, Chemical Engineering degree preferred.
– 5-8 years of experience in a PSM program in a chemical or petrochemical environment.
– 3-5 years of experience in project management
– Experience facilitating PHA’s, required.
– Understanding of the LOPA methodology, preferred.
– Functional safety calculation (SIL calculation) and dispersion modeling experience, preferred.
– Experience in manufacturing facility chemistry, formulation development, & reactions.
– Experience working with chemical production personnel.
– Experience working in industrial chemical manufacturing facilities.
– Experience using PHAWorks, preferred.
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