Multi-scale modelling of fused deposition 3D printing processes
Offer DescriptionOutline: Fused Filament/Pellet Fabrication (FFF/FPF) is one of the best-known 3D printing techniques for the production of thermoplastic components. It is based on thermal energy driven material extrusion and is used to manufacture parts with complex, unique geometries in small series, as well as in large volumes. In the Advanced Manufacturing Lab (AML) of KU Leuven, campus de Nayer, a model to predict and simulate the build temperature of FFF/FPF printed parts has been developed [doi:10.1007/s40964-022-00271-0]. This code, named T4F3: Temperature for Fused Filament Fabrication, has been successfully applied to simulate thermal evolution in products during the print process under various conditions. The model can be used to predict critical reheating temperatures for high-quality and optimise the print process of PLA (polylactic acid) and other polymers, parts. [ ]
Content:The objective of this PhD is to develop a multiscale model for part and process simulation including coding and modelling of the mechanical bond quality. The key component is the coupling of the micro-scale polymer bond kinetics to the mesoscale bond strength and performance. To reach this objective, the KU Leuven T4F3 model will be integrated into the currently available Finite Element-based simulation environment of TU Eindhoven, which allows the mechanical analysis of print processes of larger parts, including thermal boundary conditions. The result will then be further extended and validated for free-form geometries and relevant shapes for the industry partners in the project (such as cylindrical and long bar-shaped designs). The bond development (kinetics, morphology, strength) will be studied under various thermal processes, including isothermal and non-isothermal processes above the glass transition temperature of an amorphous and/or semicrystalline thermoplastic material. Eventually, a theory of local bond quality will be achieved for an arbitrary temperature history typical in FFF/FPF printed parts. Experimental work (to be done by a colleague) will provide input to the model and will be used for model validation.RequirementsResearch Field Engineering Education Level Master Degree or equivalentLanguages ENGLISH Level ExcellentResearch Field Engineering Years of Research Experience NoneAdditional InformationBenefits● a joint Ph.D. fellowship with the university of KU Leuven and TU Eindhoven for the duration of a maximum of 4 years at a competitive salary. ● A challenging project with a very large industrial exploitation potential ●A multidisciplinary training and international working environment● A highly valued academic environment and multi-cultural working group
Wavre-Sainte-Catherine, Anvers
Sat, 30 Mar 2024 07:51:05 GMT
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